From a89e0331bb472662dc5ee156df00fe1e7d770417 Mon Sep 17 00:00:00 2001 From: Thomas Lambert <t.lambert@uliege.be> Date: Tue, 4 Oct 2022 19:33:27 +0200 Subject: [PATCH] feat(esc): add ESC base report --- esc/esc_programming.tex | 255 ++++++++++++++++++++++++++++++++++++++++ esc/latexmkrc | 26 ++++ style/definitions.sty | 44 +++++++ 3 files changed, 325 insertions(+) create mode 100644 esc/esc_programming.tex create mode 100644 esc/latexmkrc create mode 100644 style/definitions.sty diff --git a/esc/esc_programming.tex b/esc/esc_programming.tex new file mode 100644 index 0000000..f37b7d8 --- /dev/null +++ b/esc/esc_programming.tex @@ -0,0 +1,255 @@ +% ----------------------------------------------------------------------------- +% This report details the ESC setting and telemetry procedures. +% +% Author: Thomas Lambert <t.lambert@uliege.be> +% ULiege - Aeroelasticity and Experimental Aerodynamics +% https://gitlab.uliege.be/thlamb/MechaRaptor-docs +% +% License: CC-BY-SA-4.0 +% This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 +% International License (https://creativecommons.org/licenses/by-sa/4.0/) +% ------------------------------------------------------------------------------ + +\documentclass[ + paper=A4, % paper size + twoside=false, % oneside or twoside printing + openright, % chapter headings on right side + parskip=half, % spacing value / method for paragraphs + chapterprefix=true, % prefix for chapter marks + 11pt, % font size + headings=large, % size of headings + bibliography=totoc, % include bib in toc + listof=totoc, % include listof entries in toc + titlepage=false, % own page for each title page + captions=tableabove, % display table captions above the float env + chapterprefix=false, % do not display a prefix for chapters + appendixprefix=false, % do not display a prefix for appendix chapter + draft % currently in draft mode +]{scrarticle} + +% ============================================================================== +% PACKAGES +% ============================================================================== +\usepackage{booktabs} % Better looking tables +\usepackage[inline, marginclue]{fixme} % For fixme messages in text +\fxsetup{theme=color} + +% My custom packages (see ../style/) +\usepackage{definitions} + +% ============================================================================== +% METADATA +% ============================================================================== + +\title{ESC Setting and Telemetry} +\subtitle{MechaRaptor} +\author{Thomas Lambert} + + +% ============================================================================== +% BEGIN DOCUMENT +% ============================================================================== +\begin{document} +\maketitle + +\listoffixmes + +\section{Introduction} +The present document lists all the general settings programmed in the Engine +Speed Controller (ESC) \jetispin. These settings must be configured using the +\jetibox. The values selected for each setting ensure the proper operation of +the motor and provide the best reliability during the operation of the +\MR. + +Normally the ESC settings should only be modified at the very beginning of the +\MR design usage and should stay the same during all the experiments. This +report is just a way to trace everything should we start all over again or +re-use the ESC in a separate project. + +\section{Safety precautions} +\danger The \jetibox automatically switches in Telemetry mode if it detects any +input from the throttle. This means that \textbf{the engine will start as in +regular conditions even when connected to the \jetibox, if the Arduino send +any signal}. + +Connecting and using the \jetibox requires the operator to stand in direct +vicinity of the motor. It is therefore of paramount importance to ensure that +\begin{itemize} + \item \textbf{the motor axis is not linked to any moving element} +(gearbox, wings), or +\item \textbf{the motor cannot be turned on inadvertently}, +by disconnecting the signal output from the Arduino. +\end{itemize} +Ideally both precautions should be followed in the same time. + +Please refer to the complete \MR Safety Assessment Report for further details. + + +\section{Telemetry} +The \jetibox can be used as a telemetry system during normal operation of the +motor. While this should not be used when the model is in the wind +tunnel\footnote{Not really needed/useful and not enough space to put the +\jetibox inside the fuselage.}, the telemetry could provide valuable insight +during the first programming steps of the ESC. + +\subsection{Safety procedure} +The telemetry can be used in live on the operating motor to check all its +parameters. \textbf{This is the most dangerous way of operation} as it requires +both the motor to be running and the operator to stand close to the system. To +ensure maximal safety, this should be reserved for analysing the motor in +isolation on a test bench, not integrated in the \MR. + +\begin{enumerate} + \item Unmount the motor from the \MR and secure it to a test rig (a vice); + \item Ensure the surroundings are clear of any loose object that may come + in contact with the motor or its shaft; + \item Ensure that the operator stands as far as possible from the motor and is + not aligned with the motor lateral direction. +\end{enumerate} + + +\subsection{Telemetry procedure} +To begin a test run using the \jetibox for telemetry: + +\fxwarning{Need review} + +\begin{enumerate} + \item Ensure the safety precautions are all conducted. + \item Connect the \jetibox to the ESC. + \item Turn on the power supply. + \item Turn on the Arduino. + \item Operate the motor as usual. +\end{enumerate} + +\fxnote{Is there also a specific procedure for after-run analysis?} + +\section{ESC settings modifications} +This section concerns the modifications of the ESC settings using the \jetibox. + +\subsection{Safety precautions} + +Modifying ESC settings can either be done separately on a test bench +(preferably) or in place with everything mounted in the \MR. + +\danger As explained before, if any input is measured on the signal pin from the +Arduino, the \jetibox will fall back in telemetry mode and the engine will +start. + +\begin{enumerate} + \item \textbf{Disconnect the signal pin from the Arduino} completely to avoid + any possible start of the motor; + \item If possible, \textbf{disconnect the motor from the gearbox or unmount + the wings} as an extra safety measure. +\end{enumerate} + +\subsection{Setting procedure} + +\fxfatal{Write proper setting procedure} +\begin{enumerate} + \item Connect + \item Connect + \item Turn on the power supply + \item Navigate the menus using the arrows on the \jetibox\footnote{The diagram + for the \jetibox menus is attached in appendix to ease navigation during + the settings.} +\end{enumerate} + +Once everything is properly set, disconnect the power supply, the \jetibox, and +the Arduino from the ESC. + + +\subsection{List of settings} +The \jetispin allows two mode of programming: automatic or manual. The automatic +settings are presets from the manufacturer designed for different types of +applications. The manual settings allow a more granular control of the ESC +operation. + +\subsubsection{Auto Set} +In automatic setting, the only parameter to set is the operating mode. As the +\MR is supposed to flap at a constant frequency under varying loads, the +\fxwarning*{Are we sure?}{most suitable operating mode is \textbf{HELI +Const.RPM}}. + +This mode will ensure that the motor keeps the rotating speed imposed by the +controller (Arduino) no matter the load it is subjected to. + +\textit{The automatic mode should only be employed for preliminary testing and +validation of the prototype, not for the aerodynamic test campaign in the Wing +Tunnel. In that case, the more precise manual mode should be preferred}. + +\subsubsection{Manual Set} +In manual mode, individual settings can be tweaked. The following table +describes all the values that should be set for the proper operation of the +engines in the \MR. + +\textit{The setting procedure will be conducted following the diagram provided +by \textsc{JETI}. As some settings are not part of the flowchart used for +\MR, they will be left out (e.g., number of battery cells, etc.).} + +\fxfatal{Complete table} + +\begin{table}[ht] + \caption{Values for the manual settings} + \label{tab:manualsettings} + \begin{center} + \begin{tabular}{@{} p{0.22\linewidth} p{0.2\linewidth} p{0.55\linewidth} + @{}} + \toprule + \textbf{Setting} & \textbf{Value} & \textbf{Description} \\ + \midrule + \textbf{Temperature protection} & & \\ + \hline + \textbf{Brake} & & \\ + \hline + \textbf{Operation Mode} & Hell Normal & Could be Hell Auto or Hell + canst.RPM \\ + \hline + \textbf{Motor pole No.} & & \\ + \hline + \textbf{Gear} & & \\ + \hline + \textbf{Set Max. Rotor RPM} & & \\ + \hline + \textbf{Set Min. Rotor RPM} & & \\ + \hline + \textbf{Sensitivity} & & \\ + \hline + \textbf{Autorotation} & & \\ + \hline + \textbf{Autorotation Acceleration} & & \\ + \hline + \textbf{Timing Auto 0$^\circ$-30$^\circ$} & & \\ + \hline + \textbf{Frequency} & & \\ + \hline + \textbf{Acceleration} & & \\ + \hline + \textbf{Accumulator Type} & Direct Voltage & DC power supply \\ + \hline + \textbf{Off Voltage Set} & & \\ + \hline + \textbf{Cut off} & & \\ + \hline + \textbf{Initial point auto} & & \\ + \hline + \textbf{End Point} & & \\ + \hline + \textbf{Auto inc. End point ON from...} & & \\ + \hline + \textbf{Throttle curve} & & \\ + \hline + \textbf{Rotation} & & \\ + \hline + \textbf{Start-up Power} & & \\ + \hline + \textbf{Timing Monitor} & & \\ + \hline + \textbf{Setting thru R/C} & & \\ + \bottomrule + \end{tabular} + \end{center} +\end{table} + + + +\end{document} diff --git a/esc/latexmkrc b/esc/latexmkrc new file mode 100644 index 0000000..75190fd --- /dev/null +++ b/esc/latexmkrc @@ -0,0 +1,26 @@ +# LaTeXmk compiler configuration file +# https://mirror.koddos.net/CTAN/support/latexmk/latexmk.pdf + +# Set master documents +@default_files = ('esc_programming.tex'); + +# Set paths for packages, figures and bibliography +ensure_path('TEXINPUTS', '../style//','../figures//'); +# Set path for bibliography style +ensure_path('BSTINPUTS', '../style/'); + +# Set compiler option (same option for all compilers) +set_tex_cmds('-synctex=1 -interaction=nonstopmode -file-line-error %O %S'); +$pdf_mode = 4; # 1: use pdflatex, 4: use lualatex, 5 use xelatex + +# Delete bbl files without checking if bib is available (dangerous when bib files are not available) +$bibtex_use = 2; + +# Extra extensions to clean +$clean_ext = 'synctex.gz synctex.gz(busy) run.xml tex.bak bbl bcf fdb_latexmk run tdo %R-blx.bib lox nlg nlo nls'; + +# Make nomenclature +add_cus_dep("nlo", "nls", 0, "nlo2nls"); +sub nlo2nls { + system("makeindex $_[0].nlo -s nomencl.ist -o $_[0].nls -t $_[0].nlg"); +} diff --git a/style/definitions.sty b/style/definitions.sty new file mode 100644 index 0000000..9d1bff6 --- /dev/null +++ b/style/definitions.sty @@ -0,0 +1,44 @@ +% ------------------------------------------------------------------------------ +% Custom definitions and commands to simplify the writing of the reports and +% and ensure coherence in the style employed. +% +% Author: Thomas Lambert <t.lambert@uliege.be> +% ULiege - Aeroelasticity and Experimental Aerodynamics +% License: CC-BY-SA-4.0 +% https://gitlab.uliege.be/thlamb/MechaRaptor-docs +% ------------------------------------------------------------------------------ + +% Packages required +% *********************************************** +\RequirePackage{xspace} +\RequirePackage{fontawesome5} +\RequirePackage{xcolor} + + +% --- Better colors ------------------------------------------------------------ +\definecolor{myRed}{RGB}{230,45,49} +\definecolor{myGreen}{RGB}{40,155,56} +\definecolor{myOrange}{RGB}{248,170,0} + + +% --- Brands, software and generic names --------------------------------------- +\newcommand\jetispin{\textsc{Jeti Spin Pro 75 Opto}\xspace} +\newcommand\jetibox{\textsc{JetiBox}\xspace} +\newcommand\MR{\textsf{MechaRaptor}\xspace} + + +% --- URLs --------------------------------------------------------------------- + +% --- Shortcuts ---------------------------------------------------------------- + +\newcommand{\latin}[1]{\textit{#1}} +\newcommand{\ie}{\latin{i.e.},\xspace} +\newcommand{\eg}{\latin{e.g.},\xspace} +\newcommand{\etal}{\latin{et~al.}\xspace} + + +% --- Pictograms --------------------------------------------------------------- +\newcommand{\danger}{\textcolor{myOrange}{\faExclamationTriangle}\xspace} +\newcommand{\fire}{\textcolor{myRed}{\faFire}\xspace} +\newcommand{\bolt}{\textcolor{myRed}{\faBolt}\xspace} +\newcommand{\injury}{\textcolor{myRed}{\faUserInjured}\xspace} -- GitLab